BD-4 Bill of Materials

You can print this list using the PDF document. There is also a listing with prices available.

ID Count Description More Information
1-A-001 1 Center Section Tube 5-1/2" long x 6.00"I.D. 2024-T3 Aluminum
 
1-A-005 5 Fuselage Angle 2" x 2" x .063" 2024-T3
 
1-A-006 11 Fuselage Angle 1-1/2" x 1-1/2" x .063" 2024-T3
 
1-A-007 10 Fuselage Angle 1" x 1" x .063" 2024-T3
 
1-A-008 2 Side Channels 62.25" long x 6" x 2" 2024-T3
 
1-A-023 3 Gusset Material 2' x 4' x .063" (24 sq.ft.) 2024-T3
 
1-A-024 1 Engine Mount Bracket 4.5"long x 1-3/4" x 2-1/4" x .125" 6061-T6
1-A-025 1 Stainless Steel Material, Firewall Skin .016"
 
1-G-036 3 Sheet Alclad 4' x 12' x .020" 2024-T3
 
1-G-037 2 Sheet Alclat 4' x 12' x .016" 2024-T3
 
1-H-106 1200 Hex Nuts MS21040-3
 
1-H-107 650 Screws AN509-10R7
 
1-H-108 308 Screws AN509-10R10
 
1-H-109 650 Washers AN960-10
 
1-H-110 400 Washers AN960-10L
 
1-H-114 24' Fuel Line Tubing 3/8"O.D. x .035"
 
1-H-122 118 Bolts AN3-5A
 
1-H-123 364 Bolts AN3-4A
 
1-H-125 56 Bolts AN3-6A
 
1-H-126 4 Bolts AN4-5A
 
1-H-127 14 Bolts AN4-7A
 
1-H-129 4 Bolts AN4-17A
 
1-H-132 4 Channels 84" 2024-T3 (???)
 
1-H-136 80 Nuts AN365-428
 
1-H-138 20 Screws AN509-10R11
 
1-H-139 28 Screws AN509-10R12
 
1-H-140 135 Washers AN960-416
 
1-A-147 1 Fuselage V Angle, 41.5" long x .063 2024-T3
 
1-A-148 1 Fuselage 122 degree angle, 46" long x .063 2024-T3
 
1-A-149 1 76 degree angle, 96" long x .063 2024-T3
 
1-H-202 374 Avex Rivets 1601-0410
 
1-G-218 1 Angle 30" long, 1" x 1" x .063 2024-T3
 
1-G-283 2 qt. Cement, 3M 2210
 
1-G-317 1 Channel 60" long, 1" x 2" x .063 2024-T3
 
1-G-318 4 Box-open 40" long x .063"(2) & Box-open 58" long x .063"(2) 2024-T3
 
1-H-319 200 Avex Countersunk rivets 1604-0412
 
1-H-320 1 Gang Channel 52 LHTG-51-02-J8, 18" long
 
1-H-338 8 Screws AN509-8R6
 
1-H-339 6 Screws AN515-8R6
 
1-H-340 6 Washers, AN960-8
 
1-H-341 8 Nutplates NAS681-A08K
 
1-H-342 6 Nutplates NAS697-A08K
 
1-H-343 30 Rivets CCR264SS-3-1
 
1-H-344 8 Screws AN509-10R14
 

 

Wings

ID Count Description More Information
2-B-002 2 Spar Tubes, 10' long x 6.680"O.D. x 6.410"I.D. 2024-T3
 
2-B-003 24 Molded Fiberglass "Panel Ribs"
 
2-B-004 2 Molded Fiberglass "Wing Panel End Ribs"
 
2-B-028 26 Wing Spar Clamps
 
2-B-030 1 pt. Fuel Sealant
 
2-B-045 2 Flush Gas Caps
 
2-G-048 1 pkg. Structural Bonding Epoxy 2216 A&B
 
2-G-049 1 gal. Fuel Sloshing Material
 
2-H-142 5 Nut Plate MS21078-4
 
2-G-330 1 Sheet Alclad 8" x 8" x .063" 2024-T3
 
2-H-331 10 Nutplates, AN366-F1032
 
2-H-332 10 Screws AN520-10R12
 
2-H-333 10 Washers AN960-10L
 
2-H-334 2 Unions AN832-4D
 
2-H-335 4 Elbows AN837-6D
 
2-H-336 2 Nuts AN818-4D
 
2-H-337 2 Sleeves AN819-4D
 

 

Control Surfaces

ID Count Description More Information
3-B-009 2 Aileron Skins, Alclad .025" 2024-T3
 
3-B-010 2 Flap Skins, Alclad .025" 2024-T3
 
3-C-011 1 Elevator Skins, rear Section, Alclad .020" 2024-T3
 
3-C-012 8 Elevator ribs, Alclad .025" 2024-T3
 
3-C-018 1 Elevator Spar 7' long x 2-1/2"O.D. x .125" 6061-T6
 
3-C-019 1 Elevator Rear Spar Channel 7' long x .032" 2024-T3
 
3-C-020 2 Elevator Skins 62" long x 42" x .020" 2024-T3
 
3-B-026 2 Aileron Torque Tubes 12' long x 1"O.D. x .065" 2024-T3
 
3-B-027 1 Control Bracket Material 20" long x 2" x 2-1/2" x 1/8" 6061-T6
 
3-C-029 1 Anti-Servo Tab 3-1/4" long x .020" 2024-T3
 
3-C-033 2 Stabilizer Tips
 
3-G-040 1 Piano Hinge MS20257-P2, 48" long x 1-1/16"
 
3-B-043 12 Mahogany Ribs
 
3-B-044 6 Mahogany Aileron Ribs
 
3-C-074 13" Steel 3/16"O.D. x .035" 4130
 
3-B-080 1 Mahogany Wood Trim Wheel
 
3-E-098 2 Micarta Bearing Material 6" x 6" x 1/4"
 
3-H-099 2 Rod End Bearing Flaps, Heil HM-5
 
3-C-100 2 Flap Pins
 
3-H-104 2000 Avex Rivets 1601-0410
 
3-H-124 100 Wood Screws No.432 PK66A4-5
 
3-H-133 7 Aileron Bolts AN3-17A
 
3-H-135 2 Bolts AN3-21A
 
3-H-143 18" Gang Channel 52LHTG-51-02-J16
 
3-H-146 6 Nuts AN316-5
 
3-G-151 1 Lead Mass Balance Material, 25 lbs.
 
3-G-173 50' Steel Cable and Trim System 1/16" dia.
 
3-G-176 10" Square Steel Tubing 1/2" x 1/2" x .035"
 
3-G-177 10" Square Steel Tubing 5/8" x 5/8" x .049"
 
3-G-178 2" Square Steel Tubing 3/4" x 3/4" x .049"
 
3-H-179 3 Pulley AN210-1B
 
3-H-180 2 Rod End Bearing Heim F-34-14
 
3-H-181 18 Bolts AN3-10A
 
3-H-182 4 Check Nut AN316-4
 
3-H-183 3 Clevis Pin AN392-21
 
3-H-184 25 Bolts AN3-11A
 
3-H-185 1 Bolt AN3-13A
 
3-H-186 2 Ball End Single Shank MS20664
 
3-H-187 1 Bolt AN4-22
 
3-H-188 2 Washers AN970-3
 
3-G-189 4" Steel Rod 3/16"
 
3-H-190 10 Heyco Bushings SB-250
 
3-H-191 12 Heyco Bushings OCB-500
 
3-H-276 35 Avex Rivets 1601-0410
 
3-H-277 200 Rivet MS20470-3-3
 
3-H-278 50 Countersunk Rivet MS20426-3-4
 
3-H-279 10 Ball Bearings, Aileron and Flap
3-H-280 8 Check Nuts AN315-3
 
3-G-281 1 Hardwood Block 3/4" x 2" x 12"
 
3-H-282 3 Machine Screws AN520-10R14
 
3-H-294 10' Safety Wire
 
3-H-295 12 Roll Pins 1/8" x 1.00"
 
3-H-296 10 Cotter Pins AN280-2-2
 
3-H-297 2 Clevis Bolts AN23-31A
 
3-H-298 2 Clevis Bolts AN23-34A
 
3-C-306 1 Rudder Top Material - Balsa Wood
 
3-G-308 2 Wood Round
 
3-G-309 1 Sheet Aluminum .032" x 12" x 48" 2024-T3
 
3-G-316 6" Aileron Spacers 1-1/8" x .035" 6061-T6
 
3-G-345 1 Sheet Aluminum .025" x 30" x 60" 2024-T3
 
3-G-346 1 Sheet Aluminum .025" x 18" x 30" 2024-T3
 
3-G-347 1 Sheet Aluminum .025" x 24" x 48" 2024-T3
 
3-C-348 1 Formed Rudder Skin SK-50
 
3-C-349 1 Spar, Forward, Vertical Stablizer SK-51
 
3-C-350 1 Spar, Rear, Vertical Stablizer SK-52
 
3-C-351 1 Leading Edge Skin SK-53
 
3-C-352 1 Spar Rudder SK-54
 
3-C-353 1 Sheet Steel 2" x 3" x .125" 4130
 
3-C-354 1 Sheet Steel 2" x 12" x .063" 4130
 
3-H-355 1 Bolt AN3-4A
 
3-H-356 1 Bolt AN3-12A
 
3-H-357 3 Screws AN509-10R7
 
3-H-358 1 Hinge 48" MS20257-3
 
3-H-359 1 Nut Plate 52LHTA575M-02BC
 
3-H-360 1 Nut Plate 52LHTA51M-02BC
 
3-G-361 1 Tubing Square 3/4" x 3/4" x .049" wall x 9.5" 4130
 
3-G-362 1 Tubing 7/8"O.D. x .049" wall x 3-1/4" 4130
 
3-H-363 1 Hinge MS20001-12, 5"
 
3-H-364 2 Pin Clevis MS20392-1C55
 
3-H-365 2 Washer AN960-4L
 
3-H-366 2 Pin Cotte MS24665-132
 
3-C-367 1 Bearing Tube 1.2500" x .045" wall 3.4"
 
3-C-368 1 Spacer Wood 1/2" x 1.6" x 4.0"
 
3-C-369 1 Retainer 2024-T3, Alclad .032 x 2.0" x 4.0"
 
3-C-370 1 Doubler 2024-T3 Alclad .050" x 2.0" x 12.0"
 
3-C-371 2 Bearings, Nylon No. 105
 
3-H-372 2 Ball Bearings, Fafnir KP6A
 
3-H-373 1 Steel Tube 1.0"O.D. x .065" wall x 9"
 

 

Landing Gear

ID Count Description More Information
4-D-021 2 Main Landing Gear Struts 36"long x 5" x 1" 2024-T3
 
4-D-032 1 Nose Gear Strut 48"long x 1-1/2"O.D. x .125"
 
4-G-038 1 Sheet 18" x 18" x .063" 4130
 
4-G-039 2 Sheet 18" x 18" x .125" 4130
 
4-G-046 1 Nose Gear Shock Absorber 1" diameter
 
4-D-047 3 Lord Landing gear rubber mounts
 
4-D-051 2 Wheels 6:00 x 6 assemblies
 
4-D-052 2 Tires and Tubes 6:00 x 6 x 15"
 
4-D-053 2 Brake Assembly (Cleveland)
 
4-D-054 2 Master Brake Cylinder
 
4-D-055 1 Nose Wheel Assembly with 8" Wheel and Tire
 
4-G-075 2 5" Flexible Hose Brake
 
4-G-076 2 12" Flexible Hose, Brake Cylinder
 
4-F-112 60" Engine Mount, Steel 4130, 5/8"O.D. x .065" wall
 
4-D-121 2 Axles Main Landing Gear
 
4-H-137 12 Nuts AN365-624
 
4-H-141 28 Washers AN690-616
 
4-H-145 8 Bolts AN4-14A
 
4-G-155 5' Round Bar-Steel 1/2"O.D. 4130
 
4-G-156 16" Round Bar-Steel 3/8"O.D. 4130
 
4-D-157 1 Main Gear Structure 42"long x 5-3/8" x .063" 2024-T3
 
4-D-158 1 Main Gear Structure Top 42"long x 5-3/8" x .063" 2024-T3
 
4-D-159 2 Plate 1/4" x 8" x 10" 2024-T3
 
4-H-161 8 Bolt AN6-23A (Cleveland Wheels)
 
4-H-162 1 Bolt AN8-27A
 
4-H-163 1 Nut AN364-820
 
4-H-164 18 Nuts AN365-524
 
4-H-165 22 Washers AN960-516
 
4-H-166 13 Washers AN960-816
 
4-G-167 9" Landing Gear Material 1"O.D. x .065" 4130
 
4-H-187 4 Oilite Bearings FF-620-1
 
4-G-219 40' Aluminum 1/4" tubing x .035"wall 5052-0
 
4-H-220 2 Axle Nuts AN7502-24
 
4-H-221 2 Cotter Pins Main Gear Axle AN380-4-8
 
4-H-284 10 Washers AN960-1016
 
4-H-285 4 Bearings AA-628-6 1/2"I.D. x 5/8"O.D.
 
4-G-286 6" Steel Rod 1/4"
 
4-G-287 3' Tubing 5/8" x .065" wall 4130
 
4-G-293 1 Steel Sheet .050" x 3" x 4" 4130
 
4-G-302 2 Clamp Brake System AN742-D4
 
4-G-303 4 Bolt AN3-6
 
4-G-328 2 Gang Channel 52LHTG51-02-J12 42"long
 
4-G-373 1 4130 Steel Sheet .090" x 3.0" x 12"
 

 

Fuselage Control Systems

ID Count Description More Information
5-E-050 2 Bronze Bearings Upper Aileron Bellcrank, Oilite FF-1505  
5-E-088 40" Control System Bolt Bushings 5/16"O.D. x .035"wall 4130  
5-E-089 12' Control Stick interconnect aileron & rudder push-pull rod 1/2"O.D. x .035"wall 4130  
5-E-090 14' Rudder Pedal Tubing 3/4"O.D. x .065"  
5-E-091 18' Control Stick & Mass balance & flap handle 7/8"O.D. x .049" 4130  
5-E-092 13' Control Stick Crossover flaps rear seat 1-1/8"O.D. x .058" 4130  
5-E-093 5" Aileron Assembly 1-1/4"O.D. x .120" 4130  
5-E-094 2" Aileron Assembly 1-3/8"O.D. x .058" 4130  
5-E-095 3" Aileron Bellcrank Retainer 1-5/8"O.D. x .065"  
5-E-097 12' Elevator Push-pull rod 2"O.D. x .035" 6061-T6  
5-G-101 1 Control Bracket material 12" x 48" x .040" 2024-T3  
5-H-102 50' Control Cable 1/8" diameter  
5-H-103 16 Nico press sleeves 18-3-M  
5-F-111 28" Steel Engine Mount tubing 1/2"O.D. x .065" 4130  
5-F-113 22' Engine Mount Tubing 3/4"O.D. x .049" 4130  
5-F-115 16 Thimbles AN100-4  
5-H-116 16 Shackles AN115-32  
5-H-117 4 Pulleys AN210-3A  
5-H-118 2 Clevis Rod End AN481-10  
5-H-119 2 Clevis Rod End AN486-2 (adj.)  
5-H-120 6 Rod End Threaded AN490-HT8  
5-H-128 4 Engine Mount Bolts AN6-27  
5-H-130 25 Nuts AN310-3  
5-H-131 26 Nuts AN310-4  
5-H-150 40 Nut Plate AN366F-1032  
5-H-153 1 Flap Handle Spring  
5-H-154 2 Rudder Pedal Spring  
5-H-192 2 Rod End Bearing - Helm F44-14  
5-H-193 1 Rod End Bearing - Helm F45-19  
5-H-194 5 Eye AN170-32LS  
5-H-195 5 Barrel AN155-32S  
5-H-196 2 Fork AN161-23RS  
5-H-197 4 Bolts AN4-17  
5-H-198 6 Bolts AN4-6  
5-H-199 8 Aluminum Flanged Bushings 3/8" x 1/2" x 3/16"  
5-G-200 9" .75" Round, 6061-T6  
5-H-201 40 Cotter Pin 3/4" AN380-2-3  
5-H-203 16 Bolts AN4-11A  
5-H-204 1 Bolt AN4-13  
5-H-205 1 Bolt AN4-14  
5-H-206 1 Bolt AN4-26  
5-H-207 1 Bolt AN4-12  
5-H-208 4 Bolts AN3-12A  
5-H-209 6 Bolts AN4-7  
5-H-210 4 Cotter Pin AN380-3-4  
5-H-211 150 Phillips recessed, 1/4" No.8 Type B Truss head  
5-H-212 2 Bolts AN5-10A  
5-H-213 1 Bolt AN4-7  
5-H-214 4 Screws AN509-10R31  
5-H-288 4 Bearings FF310-3  
5-H-289 1 Rod End AN490-HT11  
5-H-292 10' Safety Wire  
5-H-305 1 Spring Trim  
5-H-307 11 Countersunk Nut Plates  
5-H-312 3 Eye AN170-32RS  
5-H-313 4 Nuts AN310-6  
5-H-327 2 Bolts AN4-10A  
5-H-329 2 Screws AN520-10R12  
5-H-374 4 Bolts AN4-6A  
5-E-375 1 Steel Tube 3/8"O.D. x .049" x 2' long 4130  

 

Instruments, Fuel and Electrical Systems

ID Count Description More Information
6-A-035 2 Door Latch H-7215J  
6-A-041 1 Plexiglass Windshield'  
6-A-042 1 Plexiglass Sheet - Side Windows 4' x 5' x .080"  
6-I-059 3 Seat Belts (3 sets)  
6-B-060 2 Nav. Lights - Wing Tip  
6-C-061 1 Nav. Light - Tail  
6-B-062 2 Fuel Tank Transmitters  
6-G-063 1 12 Volt Battery  
6-G-064 5 Circuit Breakers, (2)7 amp., (2)10 amp., (1)50 amp  
6-G-065 5 Switches  
6-G-066 1 Key Ignition Switch  
6-G-067 300' No. 18 Wire  
6-G-068 20' Battery Cable  
6-I-069 1 Engine Instrument Group  
6-I-070 1 Airspeed Indicator  
6-I-071 1 Altimeter Sensitive  
6-I-072 1 Compass  
6-I-073 1 Recording Tachometer and Cable  
6-I-079 1 Interior Material  
6-F-082 1 Gascolater  
6-F-084 1 Primer  
6-F-085 1 Primer Lines and Fittings (1 set)  
6-B-087 2 Wing Tips  
6-I-168 4 Plate, 1/2" x 1" x 4" 2024-T3  
6-G-169 30' Square Tubing 3/4" x 3/4" x .035" 4130  
6-H-170 4 Pin AN394-25  
6-H-171 6 Screws AN509-10R15  
6-H-172 10" Steel Tubing 1/4"O.D. x .028" wall  
6-H-216 2 Door Knobs  
6-H-222 4 Bolts AN3-14A  
6-H-223 2 Pins MS20392-3C-29  
6-H-224 1 Nipple AN816-6  
6-H-225 2 Nipples AN816-6D  
6-H-226 16 Nuts AN818-6D  
6-H-227 16 Sleeves AN819-6D  
6-H-228 6 Elbows AN833-6D  
6-H-229 10 Nuts AN924-6D  
6-H-231 2 Tees AN824-6D  
6-H-232 6 Elbows AN822-6D  
6-H-233 4 Unions AN615-4D  
6-H-234 2 Nipples AN816-4D  
6-H-235 8 Nuts AN818-4D  
6-H-236 8 Sleeves AN819-4D  
6-H-237 2 Unions AN832-4D  
6-H-238 4 Nuts AN924-4D  
6-H-239 30' Plastic Tubing 1/4"I.D.  
6-G-240 60 Molding Seal Strip  
6-G-241 1 Sound Insulating Material, 10 sq. yds.  
6-G-242 2 Wing Flexible Fuel Hose, 24"  
6-G-243 2 Wing Flexible Fuel Hose, 42"  
6-G-244 2 Engine Flexible Fuel Hose, (1)24", (1)18"  
6-G-245 50' No. 8 Electrical Wire  
6-G-246 6" Steel Tubing 1-5/8" x .058"  
6-G-247 40" Steel Tubing 1-1/2" x .035"  
6-G-248 2 pc. Plywood Floor 3/8" x 12" x 18"  
6-G-250 2 Master Starter Relay  
6-H-251 1 Fuel Valve  
6-G-290 2 Seat Backs  
6-G-291 1 RTV Cement  
6-H-301 2 Bolts AN3-15  
6-H-310 1 Alum. Square Tubing 750" x .062" x 30" long 6063-T5  
6-G-311 1 Battery Box (material 18" x 36" x .032" 6061-0  
6-H-321 150 Screws AN509-8R10  
6-H-322 152 Nuts AN364-832  
6-H-323 150 Washers AN960-8  
6-H-324 8 Battery Cable Connectors  
6-H-325 40 Screws AN507C832R6  
6-H-326 40 Nut Clips LHA4972-8-82  
6-H-378 2 Washers AN960-8L  
6-H-369 2 Screws AN515-8R16  
6-G-380 1 Steel Rod 3/16" dia. x 364" long 4130  
6-G-381 1 Alum. Plate .5" x 1.0" x 1.0"  
6-G-383 1 Union Flared Tube AN815-6D  
6-H-384 1 Nut AN6289D6  
6-H-385 1 Ring MS28777-6  
6-H-386 1 Gasket MS28778-6  
6-H-387 1 Gasket MS29512-6  
6-H-388 1 Plastic Tee 1/8" pipe x 1/4" x 1/4" tube I.D., T.T.-3244  
6-H-389 2 Plastic Elbow 1/8" pipe x 1/4" tube I.D. TE-2024  
6-H-390 1 Plastic Connector 1/4" x 1/4"I.D. TC-7044  
6-H-392 80 Screws, Sheet Metal NAS384-6-10P  
6-H-393 80 Washers, Countersunk Finishing NAS391-6P  

 

Power Plant System

ID Count Description More Information
7-F-056 1 Cowling nose, molded fiberglass  
7-F-057 5 Cowling piano hinge, 4' MS2025-7-P4  
7-F-077 1 Propeller - Metal fixed pitch (For 150hp)  
7-F-078 1 Exhaust system Complete for 150hp or 180hp  
7-F-086 1 Spinner and Back Plate - Fixed Pitch  
7-H-252 1 Sheet Steel, 18" x 18" x .042" 4130  
7-H-253 2 Lock PIn AN415-2  
7-H-254 22 Machine Screws AN526-1032R8  
7-H-255 7 Countersunk Washers A3235-028-24A  
7-H-256 1 Camloc Latch RM610-51  
7-C-257 1 Rubber Asbestos Air Seal Baffles 36" x 12" sheet  
7-H-261 4 Star Washers AN936-A416  
7-H-262 4 Washers AN960-416  
7-H-263 4 Nuts AN360-4  
7-H-264 8 Nuts AN360-5  
7-H-265 16 Star Washers AN936-A516  
7-H-266 16 Washers AN960-516  
7-H-267 8 Machine Screws AN502-416-6  
7-H-268 48" Flexible Hose 3"  
7-H-269 2 Hose Clamps 3" QS-100-M52  
7-H-270 1 Throttle Control (For 150hp)  
7-H-271 1 Cowl Flap  
7-H-272 1 Cabin Heat  
7-H-273 1 Carburetor Heat  
7-H-274 6' Flexible Hose, 2" (cabin heat)  
7-H-275 6 Hose Clamps 2" QS-100-M32  
7-G-300 6" 6" Steel Rod 1/8"  
7-H-304 3" Steel Tube 7/16"  
7-G-314 1 Sheet Alclad 3' x 6' x .035" 6061-T6  
7-G-315 1 Sheet Alclad 4' x 12' x .020" 2024-T3  

 

From: http://webpages.charter.net/napierm/bd4/billmat.txt.