BD-4 Hardware, Material and Equipment Call-Outs

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1 AN509-10R7 Screw MS 21040-3 Nut AN960-10 Washer
2 AN3-4A Bolt MS 21040-3 Nut AN960-10 Washer
3 AN509-10R10 Screw MS 21040-3 Nut AN960-10 Washer
4 AN509-10R11 Screw MS 21040-3 Nut AN960-10 Washer
5 AN3-5A Bolt MS 21040-3 Nut AN960-10 Washer
6 AN509-10R12 Screw MS 21040-3 Nut AN960-10 Washer
7 AN3-6A Bolt MS 21040-3 Nut AN960-10 Washer
8 AN4-5A Bolt AN365-428 Nut AN960-416 Washer
9 AN4-7A Bolt AN365-428 Nut AN960-416 Washer
10 1/8" Dome Head Avex (blind) Rivets    
11 1/8" CSK Avex (blind) Rivets    
12 AN365-524 Nut AN960-516 Washer  
13 AN960-816 Washer    
14 1032 Nut Plate    
15 AN6-25A Bolt AN365-624 Nut AN960-616 Washer
17 Cleveland Wheel and Brake Assembly    
18 Rubber donut, main gear, Lord Manufacturing (J-11968-5) 2 required per aircraft    
19 Nose gear, Lord Manufacturing (J-11968-5) 1 required per aircraft    
20 AN4-14A Bolt AN365-428 Nut AN960-416 Washer
21 Sleeve bearing (Oilite Bronze) (1/2" I.D. x 5/8" O.D.), 4 required per aircraft    
22 Scott tail Wheel No. 3200 8" Tire    
23 .016" 2024-T3 Sheet Alclad    
24 .020" 2024-T3 Sheet Alclad    
25 .025" 2024-T3 Sheet Alclad    
26 .032" 2024-T3 Sheet Alclad    
27 .040" 2024-T3 Sheet Alclad    
28 .063" 2024-T3 Sheet Alclad    
29 .25" 2024-T3 Aluminum Plate    

 

Basic Fuselage Angles 2024-T3 Aluminum

30 1" x 1" x .063" (90 deg.)    
31 1-1/2" x 1-1/2" x .063" (90 deg.)    
32 2" x 2" x .063" (90 deg.)    
33 2" x 2" x .063" (76 deg.)    
34 2" x 2" x .063" (122 deg.)    

 

4130 Steel (Condition `N')

35 .032" Sheet    
36 .040" Sheet    
37 .050" Sheet    
38 .063" Sheet    
39 .090" Sheet    
40 .125" Sheet    
41 1/4" Rod    
42 3/8" Rod    
43 1/2" Rod    

 

4130 Steel Tubing (Condition `N')

44 1/4" x .028"    
45 5/16" x .035"    
46 3/8" x .065"    
47 1/2" x .035"    
48 1/2" x .065"    
49 5/8" x .065"    
50 3/4" x .049"    
51 3/4" x .065"    
52 7/8" x .049"    
53 1.00" x .065"    
54 1-1/8" x .058"    
55 1-1/4" x .125"    
56 1-3/8" x .058"    
57 1-1/2" x .125"    
58 1-5/8" x .065"    

 

Aluminum Tubing 2024-T3

59 1/2" x .035"    
60 1.00" x .065"    
61 6.00" x 6.400" (Special Extrusion) 5.5'    
62 6.410" x 6.680" (Special Extrusion) 10.0'    

 

Miscellaneous

63 2.00" x .035" Aluminum Tubing 6061-T6    
64 1" x 1" x .125" 2024-T3 Aluminum Angle    
65 2-1/2" O.D. x .125" x 7 ft. Long Tube 6061-T6    
66 Bearing (Oilite) FF-620-1    
67 AN8-27A Bolt AN364-820 Nut AN960-816 Washer
68 1/8" x 1" x 1" 2024-T3 Aluminum Angle Extrusion    
69 1/8" x 2" x 2.5" 6061-T6 Aluminum Angle Extrusion    
70 AN380-2-2 Cotter Pin    
71 AN380-2-3 Cotter Pin    
72 Shock Absorber, Delco XD-162817-443    
73 Roll Pin 1/8" x 1.00"    
74 AN960-1016 Washer    
75 AN6-27 Bolt AN365-624 Nut AN960-616 Washer
76 Micarta .25" Thick    
77 Wood Block    
78 AN115-32 Shackle    
79 AN490HT8 Rod End (3 required per aircraft)    
80 AN490HT11 Rod End (1 required per aircraft)    
81 AN486-2 Clevis (3 required per aircraft)    
82 AN481-10 Clevis (3 required per aircraft)    
83 Heim F45-19 Rod End (1 required per aircraft)    
84 Flange Bearing FF-607-3 Oilite Bronze (3/8" I.D. x 5/8" O.D.) (2 required per aircraft)    
85 Gang Channel 10-32 (2" Spacing) 18" Total    
86 AN960-616 Washer    
87 AN520-10R14 Machine Screw (7/8" long)    
88 AN315-3 Nut    
89 AN316-5 Check Nut    
90 Lead    
91 AN23-31A Clevis Bolt MS21040-3 Nut AN960-10 Washer
92 AN23-34A Clevis Bolt MS21040-3 Nut AN960-10 Washer
93 Safety Wire    
94 Mahogany    
95 Ball Bearing BB541-DD (Fafnir)    
96 Hose Clamp ( 6-3/4" diameter) QS100-M104 and Aero Seal    
97 AN837-6D Elbow    
98 AN924-6D Nut    
99 AN832-4D    
100 AN924-4D Nut    
101 Pro Seal    
102 AN3-14A Bolt MS 21040-3 Nut AN960-10 Washer
103 No.4 Wood Screw Type A (1/4" long)    
104 Solid Rivet 1/8"(3/8" Grip)    
105 AN3-17A Bolt MS 21040-3 Nut AN960-10 Washer
106 3/32" Solid Rivet MS20470-3-3  
107 Nut Plate (ESNA 52LHTA51M-02BD) (4 required)    
108 Piano Hinge    
109 3/32" Solid Rivet, Countersunk MS20426-3-4    
110 Pulley AN210-3A    
111 AN4-17 Bolt AN310-4 Nut AN960-416 Washer
112 AN4-6 Bolt AN310-4 Nut AN960-416 Washer
113 AN380-2-3 Cotter Pin    
114 AN3-10A Bolt MS 21040-3 Nut AN960-10 Washer
115 AN4-11A Bolt AN365-428 Nut AN960-416 Washer
116 AN4-13 Bolt AN310-4 Nut AN960-416 Washer
117 AN4-14 Bolt AN310-4 Nut AN960-416 Washer
118 AN4-26 Bolt AN310-4 Nut AN960-416 Washer
119 AN4-17A Bolt AN365-428 Nut AN960-416 Washer
120 AN4-12 Bolt AN310-4 Nut AN960-416 Washer
121 AN3-12A Bolt MS 21040-3 Nut AN960-10 Washer
122 AN4-7 Bolt AN310-4 Nut AN960-416 Washer
123 AN4-21 Bolt AN310-4 Nut AN960-416 Washer
124 AN316-4 Check Nut    
125 3/4" O.D. 6061-T6 Aluminum round    
126 AN3-12A Bolt MS21042 Nut AN960-10 Washer
127 1/8" Steel Aircraft Cable    
128 No.8 Metal Screw (Phillips Truss Head 1/4" long - type B)    
129 Rod End Bearing(Heim F44-14) (2 required per aircraft)    
130 AN960-416 Washer    
131 AN155-32S Barrel    
132 AN161-32RS Fork    
133 AN170-32LS Eye    
134 Nico Press Sleeve 18-3-M    
135 AN100-4 Thimble    
136 AN115-32 Shackle    
137 AN3-15 Bolt MS21042 Nut AN960-10 Washer
138 Spring (Rudder)    
140 5/8" Square Steel M1020 (6.00" each aircraft)    
141 Heim Rod End (flaps) (2 required per aircraft)    
142 Check Nut AN316-5 (2 required per aircraft)    
143 AN5-10A Bolt AN365-524 Nut AN960-516 Washer
144 AN4-16 Bolt AN310-4 Nut AN960-416 Washer
145 Flange Bearing Oilite FF-1505 (2 required)    
146 1/2" Plate 2024-T3 Aluminum (1" x 12") per aircraft    
147 AN394-25 Pin (4 required)    
148 3/4" x .035" Wall Square Tubing    
149 Plexiglass .080"    
150 Plexiglass .186"    
151 AN509-10R-15 AN363-1032 Nut AN960-10 Washer
152 Door Seal, 3/8" Diameter - 3/4" Leg rubber extrusion    
154 Bonding Material Door Seals (RTV) and Plexiglass    
155 1/16" Steel Cable (Doors)    
156 3M 2216 Bonding Material    
157 Latch (Hartwell)    
158 AN960-10 Washer    
159 AN960-10L Washer    
160 Nico Sleeve (1/16" Cable)    
161 Spring Flap Handle    
162 1/2" x 1/2" x .035" Steel Square Tubing    
163 5/8" x 5/8" x .049" Steel Square Tubing    
164 3/4" x 3/4" x .049" Steel Square Tubing    
165 AN210-1B Pulley    
166 Spring (Flap Handle)    
167 F34-14 Rod End    
168 AN392-21 Pin    
169 AN3-13A Bolt  (1 required) MS21042 Nut AN960-10 Washer
170 Ball End (Swedge on)    
171 AN970-3 Washer    
172 AN3-21A Bolt  (2 required) AN310-3 Nut AN960-10 Washer
173 3/16" Steel Rod    
174 Bushing HEYCO SB-250    
175 Bushing HEYCO OCB-500    
176 AN509-10R31 (2 required)    
177 AN394-29 Clevis (2 required per aircraft)    
178 AN4-22 AN310-4 Nut AN960-416
179 1-5/8" x .058" STL. Tubing    
180 1-1/2" x .035" STL. Tubing (40 in.)    
183 AN380-3-4 Cotter PIn (4 required engine mount)    
184 AN415-2 Lock Pin    
185 7/16" x .058" STL. Tubing    
186 Propeller    
187 Spinner    
188 Muffler    
189 Fiberglass Cowling Nose Piece    
190 3/4" x 1/2" x 1/2" Channel .025" 2024-T3    
191 Camloc Latch (RM 610-51) (1 required)    
192 AN257-P4 1.50" Wide Piano Hinge    
193 AN526-1032-8 (Spinner)    
194 A 3235-028-24A (Countersunk washer)    
195 Rubber Asbestos    
196 1/8" Steel Rod    
197 Brake Cylinder    
198 3/16" x .035" Steel Tubing    
199 1/8" x .562" Roll Pin    
200 7/16" x 1.12" Roll Pin    
201 1-1/2" x .058" 4130 Steel Tubing    
202 Seal (Foam Type)    
203 2024-T3 1.25" Dia. Rod (14.00")    
204 Nut Plate 1/4-28 (4 required) AN366F428A    
205 1/4" x .035" Wall 5052-0 Aluminum Tubing    
206 Flexible Hose (Hi-Pressure)    
207 1/4 I.D. Plastic Tubing (25 ft. per aircraft) (Air Speed)    
208 Plastic Knob    
209 3/8" x .035" Wall 5052-0 Aluminum Tubing    
210 AN 742-D4 Clamp (Brake System)    
211 AN3-6 (4 required) AN310-3 AN960-10
212 Bushing FF-310-3    
213 3M 2210 Cement    
214 AN520-416R32 AN365-4T8 AN960-416
215 LHA4972-8-82 Clip    
216 1.125" O.D. x .035" 6061-T6    
217 Transmitter    
218 1/4" x 1" x 6" Bar 6061-T6  
219 2.00" Dia. x .44" Thick 6061-T6    
220 N507C832 R6 Screw    
221 .063" x 1" x 2" Channel 2024-T3    
222 .063" x 1.94" x 1.94" Open Box 2024-T3    
223 52LHTG51-02-J8 Gang Channel    
224 3/4" x .062" x 30" lg. Sq. Tube 6063-T5    
225 AN509-8R10 Screw AN364-832 Nut AN960-8 Washer
226 AN4-10A Bolt AN365-428 Nut AN960-416 Washer
227 62.25" x 6" x 2" x .063" Side Channels 2024-T3    
228 Engine Mount Bracket 18" x 1-3/4" x 2-1/4" x .125" 6061-T6    
229 Stainless Steel Material - Firewall Skin .016"    
230 Fuselage "V" Angle 4.5" x .063" 2024-T3    
231 Molded Fiberglass "Panel-Ribs"    
232 Molded Fiberglass "Wing Panel End Ribs"    
233 Flush Gas Caps    
234 Fuel Sloshing Material    
235 Stabilizer Tips    
236 Balsa Block (Rudder Top Tip)    
237 Wood Round (Trim wheel)    
238 Main Landing Gear Struts 36" x 5" x 1"    
239 Tires & Tubes 6:00 x 6 x 15"    
240 Axles (Main Landing Gear)    
241 Main Gear Structure 42" x 5-3/8" x .063" x 3-1/2" 2024-T3    
242 Main Gear Structure 42" x 5-3/8" x 1" x .063" 2024-T3    
243 Nut (Axle) AN7502-24    
244 Cotter Pin (Axle) AN380-4-8    
245 Eye AN170-32RS    
246 Wing Tips    
247 Nipple AN816-6    
248 Nipples AN816-6D    
249 Nuts AN818-6D    
250 Sleeves AN819-6D    
251 Elbows AN833-6D    
252 Tee AN824-6D    
253 Elbow AN822-6D    
254 Union AN815-4D    
255 Nipple AN816-4D    
256 Nut AN818-4D    
257 Sleeves AN819-4D    
258 Flexible Fuel Hose (Wing) 24"    
259 Flexible Fuel Hose (Wing) 42"    
260 Flexible Fuel Hose (Enging) 1 - 24", 1 - 18"    
261 Seat Back    
262 Star Washer AN936-A416    
263 Nut AN360-4    
264 Nut AN360-5    
265 Star Washer AN936-A516    
266 Machine Screw, AN502-416-6    
267 Flexible Hose 3"    
268 Hose Clamp 3" QS-100-M52    
269 Flexible Hose 2"    
270 Hose Clamps 2" QS-100-M32    
271 Sheet Alclad 4' x 4' x .025" 6061-T6    
272 Gang Channel 52LHTG51-01-J12    
273 Screw AN520-10R12    
274 AN509-10R14 Screw MS21040-3 Nut AN960-10 Washer
275 Channel (Roof) .025" x .50" x .75"    

Mark Napier: "These are the "hex" call outs on the plans. They provide a cross reference to the bill of materials. Again, I can't swear this is accurate."

From: http://webpages.charter.net/napierm/bd4/hexnum.txt.